Precision in every move
Digitalization, PLC/HMI, SCADA, electrical engineering and commissioning. From Terrassa, serving the Vallès Occidental, Barcelona, the rest of Spain and international projects.
info@gilviautomation.com ServicesFor mechanical engineering firms, machine builders, automation engineering firms, integrators and production plants.
We connect machines and production lines to MES, SCADA and database systems using OPC UA, the open standard for industrial communication. We turn plant data into structured information, KPIs and reports so that operations, production and maintenance share one view of the process and make decisions based on reliable data.
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Siemens, Omron, Allen-Bradley, Beckhoff and CODESYS. New machines, modifications and migration of obsolete equipment.
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The plant control room: real-time supervision, alarms, historical data and operator control of the installation.
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Migration of obsolete PLCs and HMIs, control renewal and new features to extend the service life of machinery.
Learn moreWe upgrade industrial machinery by migrating obsolete PLCs and HMIs, renewing control systems and adding new features. We improve maintainability and connectivity to extend its service life and integrate it with plant systems.
On-site testing, process tuning and operator training.
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Safety improvements on industrial machinery and integration of protective devices and safety control systems.
Learn moreWe implement safety improvements on industrial machinery and integrate protective devices and safety control systems, as part of bringing it in line with the applicable requirements of Spanish Royal Decree 1215/1997 on work equipment.
Integration and programming of robotic cells.
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External collaboration with mechanical engineering firms, machine builders, automation engineering firms and industrial integrators.
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Electrical engineering solutions for machinery and industrial installations, coordinated with our automation and control services.
Learn moreElectrical design and sizing are carried out with specialized external partners.
Automotive · Martorell (Barcelona)
The marriage: the moment when body and chassis come together and start to become a car. For an integrator, we programmed and commissioned the FWM line for the new electric vehicle built in Martorell. A SIMATIC S7-1517F safety PLC controls eight FANUC robots working in sync with the assembly line, so that every body finds its chassis.
Automotive · Martorell (Barcelona)
Two FANUC robots working in tandem to fit the rear axle of the new electric vehicle right on the assembly line. A complete project from start to finish: cell design, programming and commissioning until it was in production.
Since 2011, commissioning what keeps industry moving: automotive lines, pharmaceutical machinery, chemical plants and packaging machines. Always working alongside integrators and machine builders.
15 years covering projects from end to end: control engineering, PLC, HMI, SCADA, robotics, databases and reporting, simulation, factory acceptance testing (FAT), on-site commissioning and support until production is up and running. And from the inside too: leading automation departments with teams of up to six programmers, creating PackML programming standards for a whole range of machines and training other programmers in TIA Portal.
Paint, sealing and two-tone lines for car manufacturers in Spain, France and China, and now the assembly of the new electric vehicle in Martorell. From simulation and factory testing to on-site commissioning and final customer acceptance.
Autoclaves, water treatment systems, steam generators, weighing booths, and reactors and ultrafilters for new production lines. Custom PLC and HMI programs, FAT with the customer and validation support.
Centralized control of extrusion lines in a redundant SCADA for a new control room, with an in-house object library (motors, valves, indicators) following ISA-101.
A PackML programming standard for a whole range of packaging machines, electronic records compliant with 21 CFR Part 11 and technical support for food manufacturers and packaging machine builders.
Siemens automation consulting for factories: machine-to-machine connectivity, production data acquisition and management, SINAMICS drives and TIA Portal training.
Quotes and collaborations
Tell us what you need: a project, a technical collaboration or any other question.
You can also email us directly:
info@gilviautomation.com